CuSn8 wrapped bronze bushing with diamond grease pockets
Thin-Walled Phosphor Bronze

Wrapped Bronze Bushings (CuSn8)

High-strength phosphor bronze bushings rolled from CuSn8 strip with diamond oil pockets. FB090 equivalent, DIN 1494 compliant. Ideal for hydraulic cylinders, agricultural machinery, and heavy equipment.

PRODUCT OVERVIEW

What Are Wrapped Bronze Bushings?

Wrapped bronze bushings are thin-walled plain bearings manufactured from cold-rolled phosphor bronze strip (CuSn8). Unlike cast or machined solid bronze, these bushings are produced by rolling flat strip material into cylindrical or flanged forms, resulting in a characteristic longitudinal split joint.

The homogeneous bronze construction means the entire bushing is the same high-quality CuSn8 material throughout — no steel backing, no coatings. This provides excellent corrosion resistance, high thermal conductivity, and consistent wear properties across the full wall thickness.

JBM wrapped bronze bushings feature diamond-shaped oil pockets rolled into the bearing surface. These indentations act as grease reservoirs, ensuring rapid lubricant film formation at startup and extended lubrication intervals during operation.

CuSn8 Phosphor Bronze

High-strength tin bronze alloy with exceptional elasticity, wear resistance, and corrosion resistance.

Cu Balance
Sn 7.5 - 8.5%
P < 0.4%
Hardness HB 110-150
Tensile Strength ≥ 450 MPa
Density 8.8 g/cm³

Technical Data

Material CuSn8 (Phosphor Bronze)
Standard DIN 1494 / ISO 3547
Max Static Load 120 N/mm²
Max Dynamic Load 40 N/mm²
Max Speed (Greased) 2.0 m/s
PV Limit 2.8 N/mm²·m/s
Temperature Range -100°C to +200°C
Wall Thickness 1.0 - 2.5mm
Friction (Greased) 0.04 - 0.20

Industry Equivalents

FB090 • WB-800 • BMZ • AB090 • SKF PRM

Direct replacement for all major OEM specifications

LUBRICATION PATTERNS

Oil Pocket & Surface Options

The bearing surface can be customized with different lubrication features to match your application requirements. Each pattern is optimized for specific operating conditions.

Through Holes

Full-through perforations provide maximum oil capacity and allow debris to escape. Excellent for dirty environments with oil bath lubrication.

Best For: Oil bath, dirty environments Model: JBM-T90

Graphite Filled Pockets

Diamond pockets filled with solid graphite lubricant. Provides emergency dry-running capability and reduced startup friction.

Best For: Marginal lubrication Model: JBM-09G

Plain / Smooth Surface

No surface features. Used in strict hydrodynamic lubrication applications where a continuous oil film is maintained.

Best For: Hydrodynamic applications Model: Custom
MATERIAL COMPARISON

Wrapped Bronze vs. Cast Bronze

Wrapped Bronze (FB090)

  • Manufacturing: Rolled from strip material
  • Wall Thickness: Thin (1.0 - 2.5mm)
  • Joint: Has a longitudinal split
  • Cost: Lower for high volume
  • Best For: Compact designs, standard sizes

Cast Bronze (Solid)

  • Manufacturing: Machined from bar/tube
  • Wall Thickness: Thick (3mm+)
  • Joint: Seamless
  • Cost: Higher, custom machining
  • Best For: Heavy duty, custom shapes

When to choose Wrapped Bronze: Select wrapped bronze bushings when you need thin-wall design for space constraints, high-volume cost efficiency, or standard DIN 1494 / ISO 3547 sizes. The split joint does not affect performance in properly designed housings.

KEY ADVANTAGES

Why Choose JBM Wrapped Bronze Bushings

High Load Capacity

CuSn8 phosphor bronze handles static loads up to 120 N/mm². Ideal for slow-speed, high-load oscillating movements.

Thin Wall Design

Compact wall thickness (1.0-2.5mm) minimizes overall assembly dimensions. Space-saving solution for tight installations.

Corrosion Resistant

Homogeneous CuSn8 bronze resists corrosion from water, chemicals, and weathering. Suitable for outdoor and marine environments.

Thermal Conductivity

Superior heat dissipation prevents hot spots and thermal damage. Wide temperature range: -100°C to +200°C.

Oil Pocket Design

Diamond indentations store grease for extended lubrication intervals. Ensures rapid film formation at startup.

Machinable ID

Inner diameter can be machined after installation for precision fitting. Allows fine-tuning of clearance in-situ.

DIN 1494 Standard

Manufactured to international standards. Direct drop-in replacement for FB090, WB-800, and equivalent series.

Cost Effective

Roll-forming process is more economical than machining solid bronze. Excellent value for high-volume production.

We typically respond to inquiries within 12 hours. Get expert recommendations for your application.

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INDUSTRIAL APPLICATIONS

Where Wrapped Bronze Bushings Excel

Wrapped bronze bushings are the preferred choice for high-load, slow-speed applications where corrosion resistance and grease lubrication are required.

Hydraulic Equipment

  • Hydraulic cylinder eyes
  • Cylinder clevis mounts
  • Actuator pivot points
  • Pump linkages
  • Valve actuators
  • Mobile hydraulic systems

Agricultural Machinery

  • Tractor linkage bushings
  • Harvester pivot bearings
  • Implement attachment points
  • PTO shaft bushings
  • Loader arm pivots
  • Disc harrow bearings

Lifting Equipment

  • Crane boom bushings
  • Tail lift pivots
  • Scissor lift bearings
  • Forklift mast bushings
  • Hoist drum bearings
  • Aerial platform pivots

Construction Equipment

  • Excavator bucket pins
  • Dozer blade pivots
  • Backhoe linkages
  • Concrete pump arms
  • Road roller bearings
  • Compactor pivot points
STANDARD CONFIGURATIONS

Bushing Types & Dimensions

Cylindrical Bushings

Standard sleeve design for radial loads. Most common configuration.

ID: 6mm - 150mm

Flanged Bushings

Integral flange for axial location and thrust loads.

ID: 8mm - 100mm

Thrust Washers

Flat ring bearings for pure axial loads.

ID: 10mm - 80mm

Need Wrapped Bronze Bushings?

JBM manufactures CuSn8 wrapped bronze bushings to DIN 1494 and ISO 3547 standards. From hydraulic cylinders to agricultural equipment, we deliver FB090-equivalent quality at competitive prices.

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Need Self-Lubricating Bearings?

Contact JBM for expert engineering support, free samples, and competitive pricing on custom bearing solutions.